Tag Archives: china gears

China China supplier Custom made Worm gears CNC machining Endless Screw shaft for Agricultural Machinery threaded shaft extension

Condition: New
Warranty: 1.5 years
Shape: Worm
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Farms, Construction works , Energy & Mining
Weight (KG): 1
After Warranty Service: Video technical support, Online support, Spare parts
Local Service Location: None
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: Gear
Material: Steel, 45#or as customer’s requirement
Standard or Nonstandard: Nonstandard
Direction: Right
Product Name: Custom Worm gears CNC machining Screw shaft for Agricultural Machinery
Process: Sawing, turning,External grinding,drilling, threading
heat treatment: None or customized
Surface treatment: Metal color or as customer’s required
Tolerance: 0.01mm
Drawn format: DWG/DXF/STEP/PDF/ISG
Advantage: one-stop solution
Quality: 100% inspection
Application: Transmission Gearbox/agriculural machinery
Packaging Details: Method 1:Shrink film+wooden box Method 2:cardboard box+pallet Method 3:Export wooden case Method 4: custom packing as customer’s requirement
Port: HangZhou or ZheJiang port

Custom made Worm gears Endless Screw shaft Material:45#Dimension:425.4*425.4*25.4mmProcess:turning,external grinding,drilling,threading,precision grinding,Tolerance:+/0.01mmRoughness:Ra 3.2Heat treatment: NoneSurface treatment: NoneCertifate: TS 16949Trapezoidal thread:Major DIA: 25.375-25.4mmMinor DIA: 19.073-19.812mmIntermediate DIA:22.164-22.657mmProvide material certificate, C Roller Bearings 23164 23164CC 23164CA 23164MB Spherical Roller Bearing dimensional report

OEM ServiceZHangZhoug Shengyi Machinery Co.,Ltd
Available Material:Brass,Copper,Carbon Steel,Stainless Steel,Steel Alloy,Aluminum Alloy,etc.
Heat Treatment:Annealing,Quenching,Nitriding,Hardening,Tempering,Normalizing,etc.
Tolerance:As per drawing.(+/-0.05mm,+/-0.01mm)
Surface Treatment:Zinc-Plated,Nickel-Plated,Chrome-Plated, 2 Axle 3 Axle 4 Axle Lowbed Machinery Transport Semi Trailer Lowboy Anodize,Phosphating,Chemical Blackening,Salt Bath Nitriding,etc.
Lead Time:20-45Days Depends On Quantities and complexity
Application:Forklift,Crane,Train,Truck,Lawnmower,Rail Road Euipment,medical device, industrial machine, automobile, electric appliance,Automation machine,other industries,etc, CZPT 8inch 36V 48V 250W 400RPM 100kg load single shaft double BLDC drive inwheel hub motor with encode rfor disinfection robot
Payment Term:L/C at sightT/T 30% deposit and balanced 70% to pay before shipment.
Port Of Loading:ZheJiang or HangZhou,etc.
Production Equipment:CNC Machining center,CNC Lathe,Grinding Machine,Milling Machine,Sawing Machine,Welding Machine,Hydraulic Press Machine,Drilling and Tapping Machine,Gear Shaping Machine,etc.
Inspection Equipment:Electronic Penumatic Measuring Instrument,Three Coodinate Detection Equipment,Rockwell Hardness Tester,Digital Ultrasonic Flaw Detector,Surface Roughness Measuring Instrument,Leeb Hardness Tester,Cladding Measuring Instrument, 10W Air heater fan Q motor Salt Spraying Tester,Gear Measurement Center,etc.
QC:1.Incoming material will be checked before production.2.Strict processing quality control.3.100% inspection before shipment.4.We are responsible for product quality to the end user.
Package:Method 1:Carton box or corrugated cartonMethod 2:Wooden case or wooden crateMethod 3: Iron basket or plastic basketMethod 4: Pallet
After-sales Service:We will follow up goods for customers and help to solve problems after sales.
We are a OEM factory to supply machinery parts according to the drawings oe samples.Small order or sample order is acceptable.
Processing ASSEMBLY 1ASSEMBLY 2 ASSEMBLY 3ASSEMBLY 4 ASSEMBLY 5ASSEMBLY 6

Screw Sizes and Their Uses

Screws have different sizes and features. This article will discuss screw sizes and their uses. There are two main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.

The major diameter of a screw shaft

The major diameter of a screw shaft is the distance from the outer edge of the thread on one side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between two and sixteen inches. A screw with a pointy tip has a smaller major diameter than one without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is one element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
screwshaft

The pitch diameter of a screw shaft

When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of one thread to the corresponding point on the next thread. Measurement is made from one thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.

The thread depth of a screw shaft

Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in one revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
screwshaft

The lead of a screw shaft

Pitch and lead are two measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are two ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with two or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.

The thread angle of a screw shaft

The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are two types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
screwshaft

The tapped hole (or nut) into which the screw fits

A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.

China China supplier Custom made Worm gears CNC machining Endless Screw shaft for Agricultural Machinery     threaded shaft extensionChina China supplier Custom made Worm gears CNC machining Endless Screw shaft for Agricultural Machinery     threaded shaft extension
editor by czh 2023-03-20

China Custom machining of stainless steel precision worm screw rod automatic door reducer shaft gears worm thread grinding shaft collar with grub screw

Condition: New
Warranty: 3 months
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, Advertising Company, Construction works
Weight (KG): 7
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Not Available
Marketing Type: Ordinary Product
Warranty of core components: Not Available
Core Components: Gear
Structure: Gear
Material: steel
Coatings: Black Oxide
Product name: Drive Shaft
Application: Industrial Equipment
Process: Machining
Type: OEM Parts
Quality: High Precision
Color: Nature
Size: Clients Drawings
Packing: Box Packing+carton+pallets
Tolerance: as Customized
After Warranty Service: Online support
Packaging Details: Carefully package with cartoon box when small quantity, and wooden box when large quantity.
Port: ZheZheJiang ngang

Shaft Shaft

ProductShaft
MaterialSteel, Stainless steel
LengthAs customer demands
TypeGear shaft, sprocket shaft, linear shaft, Spline shaft
Surface treatedHard chrome plated
Heat treatmentHardened/ Not hardened
Process machinizedThreading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering
Delivery time1.within 15 days after receive your payment, when small order2.within 30 days after receive your payment, when large order
Helical gear shaft
Spline gear shaft
Hollow spline gear
Linear shaft optical axis
Spiral bevel gear shaft
Worm gear shaft
Factory And Services Factory And Services Product Overviews
One Stop Shop
>gear>shaft>housing → Gearbox
HangZhou Xihu (West Lake) Dis. Imp. & Exp. Co., Ltd is a sub-company of CZPT Transmission Machinery Co., Ltd.
We specialized in R & D and manufacturing gearboxes, motor and related gear components and other related products since 1985.
Our factory covers an area of 40,000 square meters and there are 800 employees, 20% of whom are technicians.
We are well equipped with 300 sets of advanced CNC lathe, machining centers, German HOFLER forming gear grinding machine and advanced detection equipment.
We commit ourselves to provide clients with perfect products and service.
Our products exported to more than 30 countries in America, Europe, Asia, Middle East and Africa, are enjoying high reputation over the world.

You will get from our company:1. Stable Quality.2. Lower price-Not cheapest but the lowest at the same quality.3. Good service-Satisfactory service before and after sale.4. Professional design team and sales department for your service.5. Direct manufacturers.6. OEM & ODM available.7. The punctual delivery of goods,quality and quantity guaranteed.Our services:1. Reply your inquiry in 24 working hours.2. Experienced staffs answer all your questions in fluent English.3. We are the factory,so we will give you our competitive price for reference and satisfactory services.4. OEM,buyer design,buyer label services provided.5. Exclusive and unique solution can be provide to our customer by our well-trained and professional engineers and staffs.6. 7 days 24 hours online service.
Our Main Products
Gear
Gear Rack
Timing Belt Pulley
Sprocket
Roller Chain
Linear CZPT and blocks
FAQ FAQ1.Q: Are you a factory or trade company? A: We have our own factory, our type is factory + trade.2.Q: When can I get the quotation? A: We are usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price. Please call me or tell me in your email so that we will regard you are inquiry priority.3.Q: Do you like to serve the client only with small order? A: We enjoy to grow up together with our clients whatever big or small.4.Q: Can you send me a free sample? A: Yes. We can send you sample for checking our quality. You need pay sample fee, but we will refund you once you place bulk order from us.5.Q: Could you tell me the packing of your goods? A: Packaging products in plastic bags–> Fix the carton box with packing tape–> Orderly, array the products in the carton box–> Arrayed well now–> Seal the carton box–> Completed.

6. Q: What is your MOQ?
A: 1). In stock: MOQ is 1pcs.
2). Not in stock:
When the out diameter is less than 50mm, the MOQ is 100pcs;
When the out diameter is more than 50mm and less than 300mm, the MOQ is 50pcs;
When the out diameter is more than 300mm, the MOQ is 10pcs.

7. Q: What is your terms of payment?
A:1).100% Western Union or PayPal in advance ,specially for small amount.
2).100% T/T or western union in advance for small quantity order. 3).30% T/T in advance, pay the balance payment before delivery the goods. 4).100% payment in Alibaba.
8. Q: What are your terms of delivery?
A: EXW, FOB ZheJiang or ZheJiang .

9. Q: What is the shipment time?
A: 1).By air to air port: Fastest, usually 3 days or 4 days. 2).By sea to sea port: Cheapest, usually 15 days to 30 days. 3).By courier: DHL, FedEx, ..usually 5 days to 7 days.

10. Q: How to start an order with you?
A: You can send us an inquiry here, or send us an email, or direct call us!
contact me

Screw Shaft Types

If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.

Machined screw shafts

Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids.
For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance.
Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find one to fit your needs. And since each size requires a different material, your choice of material is important as well.
In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
screwshaft

Ball screw nuts

If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft.
When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the two ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw.
The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction.
The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These two features ensure that the ball and the nut meet at two points. You’ll be amazed by the results of the work of these ball screw nuts.
screwshaft

Threaded shank

Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress two pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as one with a fully threaded shank.
In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is eight mm in diameter but has a thread pitch of one mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing.
The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well.
The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.

Round head

A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project.
A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice.
Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look.
Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to one mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
screwshaft

Self-locking mechanism

A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism.
The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw.
Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable.
Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.

China Custom machining of stainless steel precision worm screw rod automatic door reducer shaft gears worm thread grinding     shaft collar with grub screwChina Custom machining of stainless steel precision worm screw rod automatic door reducer shaft gears worm thread grinding     shaft collar with grub screw
editor by czh